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Stihl 028, 038 chainsaw service manual

Models covered in this manual:

028, 038 / Andreas Stihl AG & Co.

  • Stihl 028AV
  • Stihl 028 Super
  • Stihl 038AV
  • Stihl 038 Super

File specifications

File size: 24.65 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.5 Minutes
$12.99 Instant Download

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Product Information

Table of Contents

1. Specifications

  • 1.1 Engine
  • 1.2 Fuel System

2. Clutch, Chain Drive and Chain Brake

  • 2.1 Clutch
    • 2.1.1 Construction and Operation
    • 2.1.2 Chain and Chain Sprocket
    • 2.1.3 Troubleshooting Chart
    • 2.1.4 Repair Instructions
  • 2.2 Chain Brake
    • 2.2.1 Construction and Operation
    • 2.2.2 Troubleshooting Chart
    • 2.2.3 Repair Instructions

3. Engine

  • 3.1 Troubleshooting Chart
  • 3.2 Repair Instructions
  • 3.3 Removing and Installing the Engine
  • 3.4 Removing and Installing the Cylinder
  • 3.5 Dismantling the Engine
  • 3.6 Reassembling the Engine
  • 3.7 Checking the Crankshaft and Main Bearings
  • 3.8 Replacing the Oil Seals

4. Ignition System

  • 4.1 Construction
  • 4.2 Operation
    • 4.2.1 General Information
    • 4.2.2 Breaker-Contact Ignition System
    • 4.2.3 Electronic Ignition System
  • 4.3 Troubleshooting Chart
  • 4.4 Repair Instructions
    • 4.4.1 Removing and Installing the Ignition System
    • 4.4.2 Adjusting the Ignition System
    • 4.4.3 Testing the Ignition System
  • 4.5 Ignition Timing
    • 4.5.1 Checking and Adjusting the Ignition Timing

5. Rewind Starter

  • 5.1 Construction
  • 5.2 Operation
  • 5.3 Troubleshooting Chart
  • 5.4 Repair Instructions
    • 5.4.1 Removing and Installing the Rewind Starter
    • 5.4.2 Replacing the Starter Rope
    • 5.4.3 Replacing the Rewind Spring
    • 5.4.4 Lubricating the Rewind Starter
    • 5.4.5 Replacing the Pawls

6. AV Handle System

  • 6.1 Construction
  • 6.2 Operation
  • 6.3 Troubleshooting Chart
  • 6.4 Repair Instructions

7. Master Control

  • 7.1 Construction
  • 7.2 Operation
  • 7.3 Troubleshooting Chart
  • 7.4 Repair Instructions

8. Electric Handle Heating System

  • 8.1 Construction
  • 8.2 Operation
  • 8.3 Troubleshooting
    • 8.3.1 Switch Assembly
    • 8.3.2 Heating Element
    • 8.3.3 Handlebar
    • 8.3.4 Generator

9. Chain Lubrication

  • 9.1 Construction and Operation of Oil Pump
  • 9.2 Inspection of Oil Pump
  • 9.3 Repair of Pickup Body and Suction Hose
  • 9.4 Disassembly and Repair of Oil Pump

10. Fuel System

  • 10.1 Construction and Operation
  • 10.2 Troubleshooting Chart
  • 10.3 Repair Instructions
    • 10.3.1 Carburetor
    • 10.3.2 Removing and Disassembling the Carburetor
    • 10.3.3 Cleaning the Carburetor
    • 10.3.4 Inspecting the Carburetor
    • 10.3.5 Reassembling and Installing the Carburetor
    • 10.3.6 Adjusting the Carburetor
  • 10.4 Fuel Line and Tank Vent
  • 10.5 Air Filter and Choke

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