Product Information
Table of Contents
ENGINE MECHANICAL (4HK1, 6HK1)
1. GENERAL INFORMATION
- General and Specifications
- Cylinder Head Cover
- Cylinder Head
- Camshaft
- Compression
- Valve Mechanism
- Timing Gear Train
- Turbocharger
- Intake and Exhaust Manifold
- Engine Proper
- Timing Gear Case
- Flywheel Housing
- Front Plate
- Rear Plate
2. PRECAUTIONS
- Precautions on Service Work
- Precautions on Removing
- Precautions on Installing
3. INSPECTION AND REPAIR
- General Repair Instructions
- Disassembly
- Cleaning
- Inspection
- Reassembly
4. CYLINDER HEAD
- Removal
- Disassembly
- Cleaning
- Inspection
- Reassembly
- Installation
5. CAMSHAFT AND VALVE MECHANISM
- Camshaft Removal
- Camshaft Disassembly
- Camshaft Inspection
- Camshaft Reassembly
- Valve Mechanism Removal
- Valve Mechanism Disassembly
- Valve Mechanism Inspection
- Valve Mechanism Reassembly
6. PISTON AND CONNECTING ROD
- Piston Removal
- Piston Disassembly
- Piston Inspection
- Piston Reassembly
- Connecting Rod Removal
- Connecting Rod Disassembly
- Connecting Rod Inspection
- Connecting Rod Reassembly
7. CRANKSHAFT
- Crankshaft Removal
- Crankshaft Disassembly
- Crankshaft Inspection
- Crankshaft Reassembly
- Crankshaft Installation
8. FLYWHEEL AND DRIVE PLATE
- Flywheel Removal
- Flywheel Inspection
- Flywheel Installation
- Drive Plate Removal
- Drive Plate Inspection
- Drive Plate Installation
9. OIL PUMP AND WATER PUMP
- Oil Pump Removal
- Oil Pump Disassembly
- Oil Pump Inspection
- Oil Pump Reassembly
- Water Pump Removal
- Water Pump Disassembly
- Water Pump Inspection
- Water Pump Reassembly
10. LUBRICATION SYSTEM
- Lubrication System Overview
- Oil Cooler
- Oil Filter
- Oil Pressure Switch
11. COOLING SYSTEM
- Cooling System Overview
- Radiator
- Thermostat
- Cooling Fan
- Water Pump
12. FUEL SYSTEM
- Fuel System Overview
- Fuel Pump
- Fuel Injector
- Fuel Tank
- Fuel Lines
13. TURBOCHARGER
- Turbocharger Overview
- Turbocharger Removal
- Turbocharger Disassembly
- Turbocharger Inspection
- Turbocharger Reassembly
14. AIR COMPRESSOR
- Air Compressor Overview
- Air Compressor Removal
- Air Compressor Disassembly
- Air Compressor Inspection
- Air Compressor Reassembly
15. ENGINE ELECTRICALS
- Electrical System Overview
- Battery and Charging System
- Ignition System
- Wiring Diagrams
16. TROUBLESHOOTING
- Engine Troubleshooting
- Electrical Troubleshooting
- Fuel System Troubleshooting
- Cooling System Troubleshooting
17. SPECIAL TOOLS
- Special Tools List
- Tool Usage Instructions
18. REPAIR STANDARD
- Repair Standards
- Tolerances and Limits
19. CONVERSION TABLE
- Conversion Tables
- Unit Conversions
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