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1996-2008 Kawasaki EN500, Vulcan 500 LTD repair manual Preview image 1
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1996-2008 Kawasaki EN500, Vulcan 500 LTD repair manual

Models covered in this manual:

  • 1996 Kawasaki EN500-C1
  • 1997 Kawasaki EN500-C2
  • 1998 Kawasaki EN500-C3
  • 1999 Kawasaki EN500-C4
  • 2000 Kawasaki EN500-C5
  • 2001 Kawasaki EN500-C6
  • 2002 Kawasaki EN500-C7
  • 2003 Kawasaki EN500-C8
  • 2004 Kawasaki EN500-C9
  • 2005 Kawasaki EN500-C10
  • 2006 Kawasaki EN500C6F
  • 2007 Kawasaki EN500C7F
  • 2008 Kawasaki EN500C8F

File specifications

File size: 9.33 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.19 Minutes
$18.99 Instant Download

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Product Information

Table of Contents

General Information

  • Model Identification
  • Specifications
  • Maintenance Schedule
  • Torque Specifications

Fuel System

  • Fuel System Overview
  • Carburetor
  • Fuel Pump
  • Fuel Tank
  • Fuel Lines

Cooling System

  • Cooling System Overview
  • Radiator
  • Thermostat
  • Water Pump
  • Coolant

Engine Top End

  • Cylinder Head
  • Valves
  • Camshaft
  • Rocker Arms

Clutch

  • Clutch System Overview
  • Clutch Plates
  • Clutch Cable
  • Clutch Adjustment

Engine Lubrication System

  • Oil Pump
  • Oil Filter
  • Oil Lines
  • Lubrication Procedures

Engine Removal/Installation

  • Engine Removal Procedure
  • Engine Installation Procedure

Crankshaft/Transmission

  • Crankshaft
  • Bearings
  • Transmission Gears
  • Shifting Mechanism

Wheels/Tires

  • Wheels Overview
  • Tires
  • Tire Pressure
  • Wheel Bearings

Final Drive

  • Drive Chain
  • Sprockets
  • Chain Adjustment
  • Final Drive Inspection

Brakes

  • Brake System Overview
  • Brake Pads
  • Brake Calipers
  • Brake Lines
  • Brake Adjustment

Suspension

  • Front Suspension
  • Rear Suspension
  • Suspension Adjustment

Steering

  • Steering Overview
  • Handlebar
  • Steering Head Bearings

Frame

  • Frame Inspection
  • Frame Repair
  • Frame Reassembly

Electrical System

  • Electrical System Overview
  • Battery
  • Charging System
  • Ignition System
  • Lights
  • Switches
  • Fuses
  • Wiring Diagrams

Appendix

  • Troubleshooting
  • Tools and Equipment
  • Service Data
  • Index

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