2009-2012 Kawasaki Mule 4010 Trans 4x4 diesel UTV service manual

Product Information

Table of Contents

General Information

• Model Information
• General Specifications
• Periodic Maintenance Chart
• Torque and Locking Agent

Periodic Maintenance

• Engine Oil
• Transmission Oil
• Differential Gear Oil
• Front Final Gear Case Oil
• Coolant
• Battery
• Air Cleaner
• Fuel System
• Throttle Control System
• Spark Plugs
• Valve Clearance
• Drive Belt
• Brake System
• Tire Pressure
• Steering System
• Chassis Bolts and Nuts

Fuel System

• Fuel Tank Removal/Installation
• Fuel Pump
• Fuel Injector
• Fuel Line
• Throttle Body

Cooling System

• Radiator Removal/Installation
• Water Pump
• Coolant Temperature Sensor
• Thermostat

Engine Top End

• Cylinder Head
• Valves
• Camshaft
• Rocker Arms

Converter System

• Drive Converter
• Driven Converter

Engine Lubrication System

• Oil Pump
• Oil Filter
• Oil Cooler

Engine Removal/Installation

• Engine Removal
• Engine Installation

Transmission

• Transmission Removal/Installation
• Transmission Gears
• Shift Forks
• Bearings and Oil Seals

Wheels/Tires

• Wheels
• Tires

Final Drive

• Drive Shaft
• Differential
• Bevel Gear

Brakes

• Brake Lever
• Brake Pedal
• Brake Calipers
• Brake Discs

Suspension

• Front Suspension
• Rear Suspension

Steering

• Steering Wheel
• Steering Shaft
• Tie-Rod Ends

Frame

• Frame Inspection
• Frame Repair

Electrical System

• Battery
• Charging System
• Ignition System
• Lighting System
• Switches
• Fuses and Relays

Appendix

• Wiring Diagram
• Troubleshooting
• Service Data
• Special Tools

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