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2007-2010 Honda Rancher TRX420FE, TRX 420 FM, TRX 420 TE, TRX 420 TM, TRX 420 FPE, TRX 420 FPM service manual Preview image 1
2007-2010 Honda Rancher TRX420FE, TRX 420 FM, TRX 420 TE, TRX 420 TM, TRX 420 FPE, TRX 420 FPM service manual Preview image 2
2007-2010 Honda Rancher TRX420FE, TRX 420 FM, TRX 420 TE, TRX 420 TM, TRX 420 FPE, TRX 420 FPM service manual Preview image 3
2007-2010 Honda Rancher TRX420FE, TRX 420 FM, TRX 420 TE, TRX 420 TM, TRX 420 FPE, TRX 420 FPM service manual Preview image 4
2007-2010 Honda Rancher TRX420FE, TRX 420 FM, TRX 420 TE, TRX 420 TM, TRX 420 FPE, TRX 420 FPM service manual Preview image 5
2007-2010 Honda Rancher TRX420FE, TRX 420 FM, TRX 420 TE, TRX 420 TM, TRX 420 FPE, TRX 420 FPM service manual Preview image 6

2007-2010 Honda Rancher TRX420FE, TRX 420 FM, TRX 420 TE, TRX 420 TM, TRX 420 FPE, TRX 420 FPM service manual

Models covered in this manual:

  • 2007 Honda TRX420FM
  • 2007 Honda TRX420TE
  • 2007 Honda TRX420TM
  • 2008 Honda TRX420FE
  • 2008 Honda TRX420FM
  • 2008 Honda TRX420TE
  • 2008 Honda TRX420TM
  • 2009 Honda TRX420FE Rancher
  • 2009 Honda TRX420FM Rancher
  • 2009 Honda TRX420FPE Rancher
  • 2009 Honda TRX420FPM Rancher
  • 2009 Honda TRX420TM Rancher
  • 2010 Honda TRX420FE FourTrax Rancher 4x4 ES
  • 2010 Honda TRX420FM FourTrax Rancher 4x4
  • 2010 Honda TRX420FPE FourTrax Rancher 4x4 ES w Power Steering
  • 2010 Honda TRX420FPM FourTrax Rancher 4x4 w Power Steering
  • 2010 Honda TRX420TM FourTrax Rancher

Production/model years: 2007, 2008, 2009, 2010

File specifications

File size: 76.76 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 1.57 Minutes
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Product Information

Table of Contents

General Information

  1. General Information
    • Service Rules
    • Model Identification
    • General Specifications
    • Lubrication System Specifications
    • Fuel System (PGM-FI) Specifications
    • Cooling System Specifications
    • Cylinder Head/Valve Specifications
    • Cylinder/Piston Specifications
    • Clutch/Gearshift Linkage Specifications
    • Alternator/Starter Clutch Specifications
    • Crankcase/Transmission/Crankshaft/Balancer Specifications
    • Front Wheel/Suspension/Steering Specifications
    • Rear Wheel/Suspension Specifications
    • Brake System Specifications
    • Front Driving Mechanism Specifications (FM/FE/FPM/FPE Models)
    • Rear Driving Mechanism Specifications
    • Battery/Charging System Specifications
    • Ignition System Specifications
    • Electric Starter Specifications
    • Lights/Meters/Switches Specifications
    • Standard Torque Values
    • Engine and Frame Torque Values
    • Lubrication and Seal Points
    • Cable and Harness Routing (Non EPS Models)
    • Cable and Harness Routing (EPS Models)
    • Emission Control Systems

Technical Features

  1. Technical Features
    • Innovations and Enhancements
    • Safety Features
    • Performance Improvements

Frame/Body Panels/Exhaust System

  1. Frame/Body Panels/Exhaust System
    • Frame Inspection and Repair
    • Body Panel Removal and Installation
    • Exhaust System Maintenance

Maintenance

  1. Maintenance
    • Periodic Maintenance Schedule
    • Pre-Ride Inspection
    • Lubrication and Fluid Replacement
    • Regular Service Intervals

Lubrication System

  1. Lubrication System
    • Oil Types and Capacities
    • Oil Change Procedures
    • Lubrication System Components

Fuel System (PGM-FI)

  1. Fuel System (PGM-FI)
    • Fuel Injection System Components
    • Fuel Line Inspection and Replacement
    • Fuel Pump Service

Cooling System

  1. Cooling System
    • Radiator and Cooling Fan
    • Coolant Replacement
    • Thermostat and Water Pump

Engine Removal/Installation

  1. Engine Removal/Installation
    • Engine Removal Procedure
    • Engine Installation Procedure
    • Engine Mounting and Alignment

Cylinder Head/Valve

  1. Cylinder Head/Valve
    • Cylinder Head Removal and Inspection
    • Valve Adjustment and Service
    • Camshaft and Timing Chain

Cylinder/Piston

  1. Cylinder/Piston
    • Piston and Ring Inspection
    • Cylinder Bore Measurement
    • Piston Installation

Clutch/Gearshift Linkage

  1. Clutch/Gearshift Linkage
    • Clutch Adjustment and Service
    • Gearshift Linkage Adjustment
    • Clutch Cable Replacement

Alternator/Starter Clutch

  1. Alternator/Starter Clutch
    • Alternator Removal and Installation
    • Starter Clutch Inspection and Service

Crankcase/Transmission/Crankshaft/Balancer

  1. Crankcase/Transmission/Crankshaft/Balancer
    • Crankcase Disassembly and Assembly
    • Transmission Gear Inspection
    • Crankshaft and Balancer Service

Front Wheel/Suspension/Steering

  1. Front Wheel/Suspension/Steering
    • Front Suspension Service
    • Steering Adjustment
    • Wheel Alignment

Rear Wheel/Suspension

  1. Rear Wheel/Suspension
    • Rear Shock Absorber Service
    • Swingarm Inspection and Service
    • Rear Suspension Adjustment

Brake System

  1. Brake System
    • Front and Rear Brake Maintenance
    • Brake Pad Replacement
    • Brake Fluid Bleeding

Battery/Charging System

  1. Battery/Charging System
    • Battery Maintenance
    • Charging System Inspection
    • Electrical Troubleshooting

Ignition System

  1. Ignition System
    • Ignition Coil and Spark Plug
    • Ignition Timing Adjustment
    • CDI Unit Inspection

Electric Starter

  1. Electric Starter
    • Starter Motor Service
    • Starter Relay Inspection
    • Troubleshooting Starting Issues

Lights/Meters/Switches

  1. Lights/Meters/Switches
    • Lighting System Maintenance
    • Meter and Gauge Calibration
    • Switch Replacement

EPS (Electric Power Steering)

  1. EPS (Electric Power Steering)
    • EPS System Overview
    • EPS Unit Service
    • Steering Sensor Calibration

Wiring Diagrams

  1. Wiring Diagrams
    • Complete Electrical Schematic
    • Component Locations
    • Diagnostic Flowcharts

Troubleshooting

  1. Troubleshooting
    • Common Engine Issues
    • Electrical Faults
    • Fuel System Problems
    • Suspension and Chassis Issues

Index

  1. Index
    • Comprehensive Index for Quick Reference

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