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1966-1984 Chrysler 3.5 hp - 140 hp outboard motor service manual Preview image 1
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1966-1984 Chrysler 3.5 hp - 140 hp outboard motor service manual

Models covered in this manual:

1966-1984 Chrysler Outboard Motors

  • 3.5 hp
  • 5 hp
  • 6 hp
  • 7.5 hp
  • 8 hp
  • 9.2 hp
  • 9.9 hp
  • 15 hp
  • 20 hp
  • 25 hp
  • 30 hp
  • 35 hp
  • 45 hp
  • 55 hp
  • 75 hp
  • 85 hp
  • 100 hp
  • 105 hp
  • 115 hp
  • 120 hp
  • 130 hp
  • 135 hp
  • 140 hp

Production/model years: 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984

File specifications

File size: 30.48 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.62 Minutes
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Product Information

Table of Contents

  1. General Information
    • Safety information
    • Identification numbers
    • General specifications
    • Propeller information
    • Fuel, oil, and battery recommendations
    • Break-in procedures
    • Propeller selection
    • Maintenance and lubrication chart

  1. Tools and Techniques
    • Special tools
    • Measuring tools
    • Torque specifications
    • Sealants and lubricants
    • General techniques

  1. Troubleshooting
    • Engine starting problems
    • Engine performance problems
    • Electrical system troubleshooting
    • Fuel system troubleshooting
    • Ignition system troubleshooting
    • Cooling system troubleshooting
    • Gearcase troubleshooting

  1. Lubrication, Maintenance and Tune-Up
    • Routine maintenance
    • Lubrication procedures
    • Tune-up procedures
    • Adjustments

  1. Engine Synchronization and Linkage Adjustments
    • Carburetor synchronization
    • Linkage adjustments
    • Timing adjustments
    • Throttle and shift cable adjustments

  1. Fuel System
    • Fuel pump
    • Fuel filter
    • Carburetor
    • Fuel lines
    • Fuel tank
    • Fuel system cleaning
    • Fuel system troubleshooting

  1. Ignition and Electrical Systems
    • Ignition components
    • Ignition timing
    • Electrical components
    • Battery and charging system
    • Wiring harnesses
    • Electrical system troubleshooting

  1. Power Head
    • Cylinder head
    • Pistons and rings
    • Connecting rods
    • Crankshaft
    • Bearings
    • Reassembly procedures

  1. Gearcase
    • Gearcase disassembly
    • Gearcase inspection
    • Gearcase reassembly
    • Gearcase lubrication
    • Gearcase troubleshooting

  1. Automatic Rewind Starters
    • Starter assembly
    • Starter rope replacement
    • Starter spring replacement
    • Starter maintenance

  1. Power Trim and Tilt and Remote Control Systems
    • Power trim and tilt components
    • Power trim and tilt operation
    • Power trim and tilt maintenance
    • Remote control system components
    • Remote control system operation
    • Remote control system maintenance

  1. Index

  1. Wiring Diagrams

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