S2R 800 Monster / Ducati
- S2R 800 Standard
- S2R 800 Dark
2006 Ducati S2R 800 Monster workshop manual, spare parts
Models covered in this manual:
File specifications
File type: ZIP
Language: English
Printable: Yes
Estimated download time: 0.54 Minutes
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Product Information
Table of Contents
GENERAL INFORMATION
- Consultation of the Manual
- Manual Structure
- Symbols - Abbreviations - References
- Product Characteristics
- Hazardous Products - Warnings
- General Safety Rules
- Maintenance Operation Rules
MODEL-SPECIFIC INFORMATION
- Identification Data
- Identification Data for Monster S2R 800
TECHNICAL SPECIFICATIONS
- Technical Data
- General
- Colors
- Transmission
- Timing System/Valves
- Cylinder/Piston
- Gearbox
- Cooling System
- Front Wheel
- Front Suspension
- Rear Wheel
- Rear Suspension
- Hydraulic Brakes
- Charging System/Alternator
- Injection System
- Fuel System
- Control Unit
- Lights/Instrument Panel
- Dimensions
- Fuels and Lubricants
- Torque Settings
- Frame Torque Settings
- Engine Torque Settings
- Service Tools
- Engine Special Tools
- Frame Special Tools
USE AND MAINTENANCE OPERATIONS
- Preliminary Checks
- Running-In Precautions
- Pre-Ride Checks
- Starting - Engine Warm-Up
- Starting the Engine
- Routine Maintenance Table
- Maintenance Operations
- Checking the Engine Oil Level
- Changing the Engine Oil and Filter Cartridge
- Checking Valve Clearances
- Adjusting Valve Clearances
- Changing and Cleaning the Air Filters
- Changing the Brake Fluid
- Draining the Brake Circuit
- Filling the Brake Circuits
- Changing the Clutch Fluid
- Draining the Clutch Circuit
- Filling the Clutch Circuit
- Adjusting Steering Bearings Play
- Adjusting Chain Tension
- Checking Brake Pad Wear and Changing Brake Pads
- Adjusting the Throttle and Choke Cables
- Adjusting the Position of the Gear Change and Rear Brake Pedals
- Adjusting the Rear Shock Absorber
- Changing Motorcycle Track Alignment
- Diagnostic Instruments
- Diagnosis Instrument Description
- Instrument Power Supply
- DDS Diagnosis Instrument
- Checking and Adjusting Timing Belt Tension
- Zero Setting the Throttle Position Sensor
- Adjusting the Throttle Body
- Checking Engine Oil Pressure
- Checking Cylinder Compression
- Checking Fuel Pressure
- Procedure to Override the Immobilizer System
- Guided Diagnosis
- Checking the Charging System
- Icons Table
FAIRING
- Headlight Fairing (version S2R only) - Rear-View Mirrors
- Disassembling the Rear-View Mirrors
- Refitting the Rear-View Mirrors
- Removing the Headlight Fairing (S2R)
- Refitting the Headlight Fairing (S2R)
- Seat
- Removing the Seat
- Refitting the Seat
- Removing the Splashguard
- Refitting the Splashguard
- Removing the Side Body Panels
- Refitting the Side Body Panels
- Front and Rear Mudguards
- Removing the Front Mudguard
- Refitting the Front Mudguard
CONTROLS - DEVICES
- Throttle Control – Choke
- Adjusting the Throttle and Choke Cables
- Disassembling the Throttle Control
- Reassembling the Throttle Control
- Removing the Choke Control
- Refitting the Choke Control
- Clutch Hydraulic Control
- Removing the Clutch Master Cylinder Assembly
- Refitting the Clutch Master Cylinder Assembly
- Removing the Clutch Transmission Unit
- Refitting the Clutch Transmission Assembly
- Front Brake Control
- Removing the Front Brake Master Cylinder
- Refitting the Front Brake Master Cylinder
- Rear Brake Control
- Removing the Complete Rear Brake Control
- Disassembling the Rear Brake Control
- Reassembling the Rear Brake Control
- Gear Change Control
- Removing the Gear Change Control
- Disassembling the Gear Change Control
- Refitting the Gear Change Control
- Seat Lock and Releasing Mechanisms
- Removing the Seat Releasing Mechanism
- Refitting the Seat Releasing Mechanism
WHEELS - SUSPENSIONS - BRAKES
- Front Wheel
- Removing the Front Wheel
- Overhauling the Front Wheel
- Refitting the Front Wheel
- Front Fork
- Removing the Front Fork
- Overhauling the Front Fork
- Refitting the Front Fork
- Front Brake
- Braking System Maintenance
- Removing the Front Brake System
- Removing the Brake Discs
- Overhauling the Front Brake Components
- Refitting the Front Brake System
- Rear Wheel
- Removing the Rear Wheel
- Overhauling the Rear Wheel
- Refitting the Rear Wheel
- Rear Swingarm
- Removing the Rear Eccentric Hub
- Refitting the Rear Eccentric Hub
- Removing the Rear Swingarm
- Swingarm Shaft Inspection
- Checking Swingarm End Float
- Refitting the Rear Swingarm
- Rear Brake
- Removing the Rear Brake Caliper
- Refitting the Rear Brake Caliper
- Rear Suspension
- Rear Suspension
- Removing the Rear Shock Absorber
- Overhauling the Rear Shock Absorber
- Removing the Rear Suspension Rocker Arm
- Overhauling the Rear Suspension Rocker Arm
- Removing and Overhauling the Shock Absorber Linkage
- Refitting the Rear Suspension
- Final Drive
- Final Drive Inspection
- Replacing the Front Chain Sprocket
- Replacing the Rear Chain Sprocket
- Refitting the Rear Sprocket
- Washing the Chain
- Chain Lubrication
FRAME
- Handlebars
- Removing the Handlebar
- Refitting the Handlebar
- Steering
- Adjusting Steering Bearing Play
- Adjusting the Steering Angle
- Disassembling the Steering Tube Components
- Refitting the Steering Tube Components
- Footpeg Supports
- Removing the Footpegs
- Removing the Rear Footpegs
- Refitting the Front Footpegs
- Refitting the Rear Footpegs
- Stands
- Removing the Side Stand
- Refitting the Side Stand
- Frame Inspection
- Removing the Frame and Related Components
- Checking the Frame
- Refitting Frame and Related Components
- Tail Light and Number Plate Holder
- Removing the Tail Light and Number Plate Holder
- Refitting the Tail Light and Number Plate Holder
FUEL SYSTEM / EXHAUST SYSTEM
- Description of the Fuel Feed System
- Plastic Fuel Tank
- Removing the Plastic Fuel Tank
- Removing the Filler Plug Unit - Plastic Tank
- Refitting the Filler Plug Unit - Plastic Tank
- Refitting the Plastic Fuel Tank
- Fuel Filter for Plastic Fuel Tank
- Replacing the Fuel Filter - Plastic Fuel Tank
- Throttle Body for Plastic Tank
- Removing the Throttle Body
- Refitting the Throttle Body
- Airbox
- Removing the Airbox
- Refitting the Airbox
- Exhaust System
- Operating Principle of Catalytic Converter (EU only)
- Removing the Exhaust System
- Refitting the Exhaust System
- Canister Filter
- Canister Filter System (for USA versions only)
- Removing the Canister Filter
- Refitting the Canister Filter
IGNITION - INJECTION SYSTEM
- Description of the Fuel Injection-Ignition System
- General Information on the Fuel Injection-Ignition System
- Fuel Circuit
- Intake Air Circuit
- Operating Stages
- Ignition - Injection System
- Electrical Components of the Ignition/Injection System
- Electronic Control Unit
- Electric Injector
- Air Temperature/Pressure Sensor
- Spark Plugs
- Coil
- Throttle Position Sensor
- Rpm/Timing Sensor
- Main and Injection Relays
ENGINE
- Removing - Reassembling the Complete Engine
- Removing the Engine
- Reassembling the Engine
- Lubrication System: Oil Pump
- Lubrication System Diagram
- Removing the Oil Pump
- Disassembling the Oil Pump
- Overhauling the Oil Pump
- Oil Pump Reassembly
- Refitting the Oil Pump
- Lubrication System: Oil Cooler
- Removing the Oil Cooler
- Oil Cooler Inspection
- Refitting the Oil Cooler
- Lubrication System: Oil Breather Reservoir
- Removing the Oil Breather Reservoir
- Refitting the Oil Breather Reservoir
- Head Unit: Checks and Adjustments
- Checking and Adjusting Valve Clearance
- Checking Engine Timing
- Cylinder Heads: Side Covers / Timing System
- Removing the Timing System Side Covers
- Disassembling the Timing System
- Reassembling the Timing System
- Reassembling the Side Covers
- Head Unit: Camshafts
- Removing the Engine Oil Temperature Sensor
- Refitting the Engine Oil Temperature Sensor
- Disassembling the Intake Manifold
- Refitting the Intake Manifolds
- Removing the Side Rubber Caps
- Removing the Valve Cover
- Refitting the Valve Covers
- Removing the Camshafts
- Checking Camshafts
- Checking the Oil Seals
- Checking the Circlips
- Checking the Bearings
- Refitting the Camshaft
- Refitting the Cam Covers
- Head Unit: Valves - Rocker Arms
- Disassembling the Engine Heads
- Overhauling the Head Parts
- Reassembling the Head
- Cylinder / Piston Assembly
- Disassembling the Cylinder / Piston Assembly
- Overhauling the Cylinder / Piston Assembly
- Reassembling the Cylinder / Piston Assembly
- Clutch Unit: APTC Wet Clutch
- APTC Unit Description
- Disassembling the APTC System
- Checking and Overhauling the APTC Unit
- Reassembling the APTC Unit
- Clutch Unit: Clutch Cover
- Removing the Clutch Cover
- Disassembling the Clutch Cover
- Reassembling the Clutch Cover
- Refitting the Clutch Cover
- Clutch Unit: Primary Gears
- Disassembling the Primary Drive Gears
- Refitting the Primary Drive Gears and Checking Meshing Play
- Gearbox Assembly: Gear Selector Levers
- Removing the Gear Selector Levers
- Disassembling the Lever
- Removing the Gear Stopper and Ratchet
- Reassembling Gear Stopper and Ratchet
- Reassembling the Gear Selector Lever
- Reassembling the Gear Selector Lever
- Gearbox Assembly: Gearbox Shafts
- Removing the Gearbox
- Disassembling the Gearbox Shafts
- Overhauling the Gearbox
- Reassembling the Gearbox Shafts
- Overhauling the Gear Selector Forks
- Inspecting the Fork Selector Drum
- Reassembling the Gearbox
- Flywheel - Generator
- Removing the Generator Cover
- Disassembling the Generator Cover
- Removing the Flywheel - Generator Assembly
- Checking the Flywheel - Generator Assembly
- Refitting Flywheel / Generator Assembly
- Reassembling Generator Cover
- Checking the Engine Sensor Air Gap
- Casing Unit: Outer Components
- Removing the Outer Components
- Reassembling the Outer Parts
- Removing the Timing Lay Gear
- Reassembling the Timing Lay Gear
- Removing the Starter Motor Driven Gear
- Refitting the Starter Motor Driven Gear
- Casing Unit: Crankcases
- Opening the Casings
- Overhauling the Casings
- Overhauling the Main Bearings
- Reassembling the Casings
- Shimming the Shafts
- Closing the Casings
- Casing Unit: Connecting Rods
- Removing the Connecting Rods
- Disassembling the Connecting Rods
- Overhauling the Connecting Rod
- Reassembling the Connecting Rods
- Refitting the Connecting Rod Unit
ELECTRIC SYSTEM
- Wiring Diagram
- Wiring Diagram Key
- Wire Color Coding - Wiring Diagram
- Legend of Fuse Box
- Arrangement of Wiring on Frame
- Diagram A
- Diagram B
- Diagram C
- Diagram D
- Diagram E
- Diagram F
- Diagram G
- Diagram H
- Diagram J
- Diagram K
- Diagram L
- Diagram M
- Diagram N
- Diagram P
- Diagram Q
- Diagram R
- Charging System – Battery
- Checking the Charging System
- Recharging the Battery
- Adding Electrolyte
- Battery
- Battery Mount
- Generator
- Rectifier - Regulator
- Electric Starting
- Electric Starting System
- Starter Motor
- Starter Contactor
- Lighting Devices
- Changing Light Bulbs
- Beam Setting
- Indicators and Lighting System
- Checking the Indicators and Lighting System Components
- Changing Light Bulbs
- Protection and Safety Devices
- Checking Protection and Safety Devices Components
- Checking the Fuses
- Warning Lights and Indicators
- Instrument Panel
- Immobilizer and Transponder
- Testers
- How to Use the Multimeter to Check Electric Systems
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