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2006 Harley-Davidson Sportster XLH, XL-883, XL-1200 repair manual Preview image 1
2006 Harley-Davidson Sportster XLH, XL-883, XL-1200 repair manual Preview image 2
2006 Harley-Davidson Sportster XLH, XL-883, XL-1200 repair manual Preview image 3
2006 Harley-Davidson Sportster XLH, XL-883, XL-1200 repair manual Preview image 4
2006 Harley-Davidson Sportster XLH, XL-883, XL-1200 repair manual Preview image 5
2006 Harley-Davidson Sportster XLH, XL-883, XL-1200 repair manual Preview image 6

2006 Harley-Davidson Sportster XLH, XL-883, XL-1200 repair manual

Models covered in this manual:

2006 Harley Davidson Sportster

  • XLH: Traditional model
  • XL-883: Standard model
    • XL-883
    • XL-883L Low
    • XL-883C Custom
    • XL-883R Roadster
  • XL-1200: Larger engine model
    • XL-1200C Custom
    • XL-1200R Roadster
    • XL-1200L Low

Production year(s): 2006

File specifications

File size: 35.06 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 0.72 Minutes
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Product Information

Table of Contents

1. General Information

  • Servicing a New Motorcycle
  • Shop Practices
  • Repair Notes
  • Safety
  • Disassembly and Assembly
  • Magnetic Parts Trays
  • Repair and Replacement Procedures

2. Fuel and Oil

  • Fuel
  • Gasoline Blends
  • Engine Oil
  • Winter Lubrication

3. Maintenance

  • Maintenance Schedule
  • Lubrication
  • Tune-Up
  • Troubleshooting

4. Engine

  • Engine Removal and Installation
  • Engine Disassembly and Assembly
  • Engine Specifications
  • Valve Train
  • Cylinder Head
  • Piston and Cylinder
  • Crankshaft and Crankcase
  • Engine Troubleshooting

5. Fuel System

  • Fuel Tank
  • Fuel Lines
  • Carburetor
  • Fuel Injection System
  • Fuel System Troubleshooting

6. Electrical System

  • Battery
  • Charging System
  • Ignition System
  • Starter
  • Switches and Sensors
  • Wiring Diagrams
  • Electrical Troubleshooting

7. Cooling System

  • Radiator
  • Water Pump
  • Cooling Fan
  • Coolant Replacement
  • Cooling System Troubleshooting

8. Lubrication System

  • Oil Pump
  • Oil Filter
  • Oil Cooler
  • Lubrication System Troubleshooting

9. Transmission

  • Transmission Removal and Installation
  • Transmission Disassembly and Assembly
  • Transmission Specifications
  • Clutch
  • Gear Shift Mechanism
  • Transmission Troubleshooting

10. Drive System

  • Drive Chain
  • Drive Belt
  • Drive Shaft
  • Drive System Troubleshooting

11. Suspension

  • Front Suspension
  • Rear Suspension
  • Suspension Adjustments
  • Suspension Troubleshooting

12. Brakes

  • Front Brakes
  • Rear Brakes
  • Brake Fluid Replacement
  • Brake Troubleshooting

13. Body and Frame

  • Frame
  • Body Panels
  • Seat
  • Fenders
  • Body and Frame Troubleshooting

14. Wheels and Tires

  • Wheel Removal and Installation
  • Tire Replacement
  • Wheel Alignment
  • Wheel and Tire Troubleshooting

15. Exhaust System

  • Exhaust Pipe
  • Muffler
  • Exhaust System Troubleshooting

16. Special Tools

  • Tool List
  • Tool Usage

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