1973-1990 Johnson Evinrude 2hp - 40hp outboard motor Colt, Junior,Ultra 4, Excel 4 repair manual

Product Information

Table of Contents

1. General Information

• Model, Operation, and Warnings
• Serial Numbers
• Specifications
• Fuel and Lubrication
• Special Tools
• Maintenance

2. Tools and Techniques

• Basic Tools
• Service Tools
• Special Tools
• Technician's Techniques

3. Troubleshooting

• General Troubleshooting
• Engine System Troubleshooting
• Ignition System Troubleshooting
• Fuel System Troubleshooting
• Cooling System Troubleshooting
• Electrical System Troubleshooting

4. Lubrication, Maintenance, and Tune-Up

• Lubrication Systems
• Maintenance Schedules
• Tune-Up Procedures

5. Engine Synchronization and Linkage Adjustments

• Synchronization Procedures
• Linkage Adjustments
• Throttle Adjustments
• Shift Linkage Adjustments

6. Fuel System

• Fuel System Basics
• Carburetors
• Fuel Pumps
• Fuel Tanks
• Fuel Lines and Filters

7. Electrical System

• Electrical System Overview
• Charging System
• Ignition System
• Starting System
• Lighting System

8. Power Head

• Power Head Basics
• Power Head Disassembly
• Power Head Reassembly
• Power Head Inspection

9. Gearcase

• Gearcase Overview
• Gearcase Disassembly
• Gearcase Reassembly
• Gearcase Inspection

10. Automatic Rewind Starters

• Rewind Starter Basics
• Rewind Starter Disassembly
• Rewind Starter Reassembly
• Rewind Starter Inspection

11. Electric Motors

• Electric Motor Basics
• Electric Motor Disassembly
• Electric Motor Reassembly
• Electric Motor Inspection

Index

Wiring Diagrams

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