Yamaha Motor Co., Ltd
- SR500
- XT500
Yamaha SR 500, XT 500 repair manual
Models covered in this manual:
File specifications
File type: PDF
Language: English, French, German
Printable: Yes
Estimated download time: 0.25 Minutes
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Product Information
Table of Contents
Special Tools
- Socket Adaptor (P/N: 90890-01104)
- Usage description
- Specifications
- Pocket Tester (P/N: 90890-03104)
- Usage description
- Specifications
- Electro Tester (P/N: 90890-03211)
- Usage description
- Specifications
- Dial Gauge (P/N: 90890-03097)
- Usage description
- Specifications
- Flywheel Holding Tool (P/N: 90890-01235)
- Usage description
- Specifications
- Flywheel Puller (P/N: 90890-01189)
- Usage description
- Specifications
- Clutch Holding Tool (P/N: 90890-04024)
- Usage description
- Specifications
- Cam Chain Tensioner (P/N: 90890-04010)
- Usage description
- Specifications
- Crankcase Separating Tool (P/N: 90890-01202)
- Usage description
- Specifications
- Crankshaft Setting Tool (P/N: 90890-01121)
- Usage description
- Specifications
- Valve Guide Reamer (P/N: 90890-01151)
- Usage description
- Specifications
- Valve Spring Compressor (P/N: 90890-04009)
- Usage description
- Specifications
- Valve Seat Cutter (P/N: 90890-04007)
- Usage description
- Specifications
- Cylinder Hone (P/N: 90890-04001)
- Usage description
- Specifications
- Dial Gauge (P/N: 90890-03101)
- Usage description
- Specifications
- Rotor Holding Tool (P/N: 90890-01114)
- Usage description
- Specifications
- Rotor Puller (P/N: 90890-01115)
- Usage description
- Specifications
- Drive Chain Cutter (P/N: 90890-01181)
- Usage description
- Specifications
General Information
- Introduction
- Model identification
- Vehicle identification numbers
- Specifications
- Engine specifications
- Chassis specifications
- Maintenance and Lubrication
- Maintenance schedule
- Lubrication points
Engine
- Engine Removal
- Preparations
- Removal procedure
- Engine Disassembly
- Cylinder head removal
- Piston and cylinder removal
- Engine Inspection
- Inspection of cylinder head
- Inspection of piston and cylinder
- Engine Reassembly
- Cylinder head installation
- Piston and cylinder installation
- Engine Installation
- Preparations
- Installation procedure
Fuel System
- Carburetor
- Disassembly
- Cleaning and inspection
- Reassembly
- Fuel Tank
- Removal and installation
- Cleaning and inspection
- Fuel Lines
- Inspection and replacement
- Routing
Electrical System
- Wiring Diagram
- Overview
- Color codes
- Battery
- Inspection
- Charging
- Ignition System
- Components and operation
- Testing and replacement
- Charging System
- Components and operation
- Testing and replacement
- Lighting System
- Components and operation
- Testing and replacement
Chassis
- Frame
- Inspection
- Repair
- Suspension
- Front suspension
- Rear suspension
- Brakes
- Front brake
- Rear brake
- Wheels and Tires
- Wheel removal and installation
- Tire removal and installation
Appendix
- Torque Specifications
- Engine torque specs
- Chassis torque specs
- Special Tools
- List of special tools
- Usage instructions
- Wiring Diagrams
- Detailed wiring diagrams
- Maintenance Records
- Service log
- Maintenance intervals
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