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2003-2006 Honda CBR600RR service manual

Models covered in this manual:

CBR 600RR / Honda Motor Corporation Ltd

  • Honda CBR 600RR (2003)
  • Honda CBR 600RR (2004)
  • Honda CBR 600RR (2005)
  • Honda CBR 600RR (2006)

File specifications

File size: 83.73 MB
File type: PDF
Language: English (some of our manuals are multi-language)
Number of pages: 533

Printable: Yes
Estimated download time: 1.71 Minutes
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Product Information

Table of Contents

GENERAL INFORMATION

  1. Service Rules
  2. Model Identification
  3. General Specifications
  4. Lubrication System Specifications
  5. Fuel System (Programmed Fuel Injection) Specifications
  6. Cooling System Specifications
  7. Cylinder Head/Valves Specifications
  8. Clutch/Starter Clutch/Gearshift/Frame Specifications
  9. Crankcase/Transmission Specifications
  10. Crankshaft/Piston/Cylinder Specifications
  11. Front Wheel/Suspension/Steering Specifications
  12. Rear Wheel/Suspension Specifications
  13. Hydraulic Brake Specifications
  14. Battery/Charging System Specifications
  15. Ignition System Specifications
  16. Electric Starter Specifications
  17. Lights/Meters/Switches Specifications
  18. Standard Torque Values
  19. Engine & Frame Torque Values
  20. Lubrication & Seal Points
  21. Cable & Harness Routing
  22. Emission Control Systems
  23. Emission Control Information Labels (USA only)

MAINTENANCE

  1. Maintenance Schedule
    • Regular Maintenance
    • Periodic Maintenance
  2. Lubrication
    • Lubrication Points
    • Recommended Lubricants
  3. Cleaning
    • Cleaning Procedures

ENGINE

  1. Engine Removal/Installation
    • Removal Procedure
    • Installation Procedure
  2. Cylinder Head/Valves
    • Removal and Inspection
    • Installation and Adjustment
  3. Clutch/Starter Clutch
    • Removal and Inspection
    • Installation
  4. Crankcase/Transmission
    • Disassembly and Inspection
    • Reassembly
  5. Crankshaft/Piston/Cylinder
    • Removal and Inspection
    • Installation

FUEL SYSTEM

  1. Fuel Tank
    • Removal and Cleaning
    • Installation
  2. Fuel Pump
    • Inspection and Replacement
  3. Fuel Injection System
    • Throttle Body Sync
    • Injector Cleaning

COOLING SYSTEM

  1. Radiator
    • Inspection and Replacement
  2. Coolant
    • Checking and Replacing
  3. Thermostat
    • Inspection and Replacement

ELECTRICAL SYSTEM

  1. Wiring Diagram
    • Schematic
    • Component Locations
  2. Battery
    • Inspection and Maintenance
  3. Starter Motor
    • Inspection and Replacement
  4. Ignition System
    • Inspection and Testing
  5. Lighting System
    • Bulb Replacement
    • Headlight Adjustment

CHASSIS

  1. Frame
    • Inspection and Maintenance
  2. Suspension
    • Front Suspension Inspection and Adjustment
    • Rear Suspension Inspection and Adjustment
  3. Wheels and Tires
    • Wheel Removal and Installation
    • Tire Replacement
  4. Brakes
    • Brake Pad Replacement
    • Brake Fluid Change

TROUBLESHOOTING

  1. Engine Issues
    • No Start
    • Poor Performance
  2. Electrical Problems
    • Battery Drain
    • Lighting Failures
  3. Chassis Problems
    • Handling Issues
    • Suspension Noise

APPENDIX

  1. Service Data
  2. Wiring Diagrams
  3. Tools
    • Special Tools
    • Common Tools
  4. Index

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