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1982 Honda XL400R, XL500R service manual Preview image 1

1982 Honda XL400R, XL500R service manual Preview image 2

1982 Honda XL400R, XL500R service manual Preview image 3

1982 Honda XL400R, XL500R service manual Preview image 4

1982 Honda XL400R, XL500R service manual

Models covered in this manual:

Honda Motor Corporation Ltd

XL 400R: Introduced as a mid-size dual-sport motorcycle with a 400cc engine, suitable for both on-road and off-road riding.
XL 500R: A larger dual-sport option with a 500cc engine, designed for riders seeking more power and performance.

Production year(s): 1982

File specifications

File size: 11.41 MB
File type: ZIP
Language: English (some of our manuals are multi-language)

Printable: Yes
Estimated download time: 0.23 Minutes

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Product Information

1. GENERAL INFORMATION

Introduction
Model Identification
General Specifications
Maintenance Precautions
Safety Information

2. MAINTENANCE

Maintenance Schedule
Lubrication Points
Inspection Procedures

3. ENGINE

Engine Removal and Installation
Cylinder Head/Valve Train
Cylinder and Piston
Clutch
Gearshift Linkage
Crankcase and Crankshaft
Engine Lubrication System
Engine Cooling System

4. FUEL SYSTEM

Fuel System Overview
Carburetor
Fuel Pump
Fuel Tank and Lines

5. ELECTRICAL SYSTEM

Electrical System Overview
Wiring Diagrams
Battery and Charging System
Ignition System
Starter Motor
Lighting System
Switches and Controls

6. DRIVE CHAIN

Drive Chain Adjustment
Drive Sprocket
Chain Guide and Slider
Chain Inspection and Replacement

7. BRAKES

Front Brake
Rear Brake
Brake Adjustment
Brake Lever Play
Brake Inspection and Replacement

8. SUSPENSION

Front Suspension
Rear Suspension
Fork Adjustment
Shock Absorber Adjustment

9. STEERING

Steering System Overview
Steering Head Bearings
Handlebar Adjustment

10. BODY

Body Panels
Seat
Fender
Side Covers

11. TROUBLESHOOTING

Engine Troubleshooting
Electrical Troubleshooting
Fuel System Troubleshooting
Drive Chain Troubleshooting
Brake Troubleshooting
Suspension Troubleshooting

12. SERVICE DATA AND SPECIFICATIONS

General Specifications
Torque Specifications
Fluid Specifications
Service Tools

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