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2001 Polaris Magnum 325, Magnum 500 ATV manual Preview image 1
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2001 Polaris Magnum 325, Magnum 500 ATV manual

Models covered in this manual:

Magnum 325, Magnum 500 / Polaris Industries Inc.

Production/model years: 2001

File specifications

File size: 33.95 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.7 Minutes
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Product Information

Table of Contents

Chapter 1: General Information

  1. Model Identification
    • Serial Number Location
    • Machine Dimensions
  2. Specifications
    • Magnum 325/HDS
    • Magnum 500/HDS
  3. Publication Numbers
  4. Paint Codes
  5. Replacement Keys
  6. Standard Torque Specifications
    • General Torque Values
    • Fasteners
  7. Torque Conversion Chart
  8. Decimal Equivalent Chart
  9. Unit of Measure Conversion Table
  10. Tap Drill Charts
  11. Glossary of Terms

Chapter 2: Maintenance

  1. Maintenance Schedule
    • Daily
    • Weekly
  2. Pre-Ride Inspection
  3. Lubrication Points
  4. Fluid Levels Check
  5. Battery Maintenance

Chapter 3: Engine

  1. Engine Removal
    • Inspection
    • Installation
  2. Cylinder Head
  3. Valve Adjustment
  4. Piston and Cylinder

Chapter 4: Fuel System/Carburetion

  1. Fuel Tank
    • Removal
    • Inspection
  2. Fuel Pump
  3. Carburetor

Chapter 5: Body/Suspension

  1. Body Panels
    • Removal
    • Installation
  2. Seat

Chapter 6: PVT System

  1. Primary Clutch
    • Removal
    • Inspection
  2. Secondary Clutch
  3. Drive Belt

Chapter 7: Final Drive

  1. Drive Shaft
    • Removal
    • Inspection
  2. Differential

Chapter 8: Transmission

  1. Transmission Removal
    • Gear Inspection
    • Installation
  2. Shift Mechanism

Chapter 9: Brakes

  1. Front Brake System
    • Inspection
    • Adjustment
  2. Rear Brake System

Chapter 10: Electrical

  1. Wiring Diagram
  2. Battery
    • Inspection
    • Replacement
  3. Starter Motor
  4. Ignition System
  5. Lighting System

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