Product Information
Table of Contents
Chapter One: General Information
- Manual Organization
- Maintenance and Repair Information
- Safety Precautions
- General Specifications
- Torque Specifications
Chapter Two: Maintenance
- Routine Maintenance Schedule
- Lubrication Points
- Oil and Filter Change
- Air Filter Replacement
- Primary Chain Adjustment
- Drive Belt Inspection and Adjustment
- Brake System Inspection
- Tire Inspection and Maintenance
Chapter Three: Engine
- Engine Overview
- Engine Removal and Installation
- Cylinder Head and Valves
- Piston and Cylinder
- Crankshaft and Bearings
- Camshaft and Timing
- Engine Assembly
- Engine Troubleshooting
Chapter Four: Fuel System
- Fuel System Overview
- Fuel Tank Removal and Installation
- Fuel Pump and Filter
- Carburetor Adjustment and Overhaul
- Fuel Injection System
- Throttle and Choke Cables
- Fuel System Troubleshooting
Chapter Five: Electrical System
- Electrical System Overview
- Battery Maintenance
- Charging System
- Alternator
- Voltage Regulator
- Starting System
- Ignition System
- Spark Plugs
- Ignition Coils
- Lighting System
- Headlights
- Taillights
- Turn Signals
- Instrumentation and Gauges
- Wiring Diagrams
- Electrical System Troubleshooting
Chapter Six: Cooling System
- Cooling System Overview
- Radiator Removal and Installation
- Coolant Replacement
- Water Pump
- Cooling Fan
- Cooling System Troubleshooting
Chapter Seven: Transmission
- Transmission Overview
- Clutch System
- Clutch Removal and Installation
- Clutch Adjustment
- Gearshift Mechanism
- Transmission Removal and Installation
- Transmission Overhaul
- Transmission Troubleshooting
Chapter Eight: Suspension and Steering
- Front Suspension
- Forks
- Steering Head Bearings
- Rear Suspension
- Suspension Adjustment
- Steering Components
- Suspension and Steering Troubleshooting
Chapter Nine: Brakes
- Brake System Overview
- Front Brakes
- Rear Brakes
- Brake Fluid Replacement
- Brake Bleeding Procedures
- Brake System Troubleshooting
Chapter Ten: Wheels and Tires
- Wheel Removal and Installation
- Tire Removal and Installation
- Tire Balancing
- Wheel Bearing Inspection and Replacement
- Wheels and Tires Troubleshooting
Chapter Eleven: Body and Frame
- Body Panels
- Seat Removal and Installation
- Frame Inspection and Maintenance
- Side Stand and Center Stand
- Body and Frame Troubleshooting
Chapter Twelve: Final Drive
- Final Drive Overview
- Drive Belt Replacement
- Sprocket Inspection and Replacement
- Final Drive Troubleshooting
Chapter Thirteen: Exhaust System
- Exhaust System Overview
- Exhaust Pipe Removal and Installation
- Muffler Removal and Installation
- Exhaust System Troubleshooting
Chapter Fourteen: Troubleshooting
- General Troubleshooting Procedures
- Engine Troubleshooting
- Electrical System Troubleshooting
- Fuel System Troubleshooting
- Transmission Troubleshooting
- Suspension and Steering Troubleshooting
- Brake System Troubleshooting
- Final Drive Troubleshooting
- Exhaust System Troubleshooting
Appendices
- Special Tools
- Conversion Tables
- Service Specifications
- Torque Specifications
- Wiring Diagrams Index
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