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2006-2009 Yamaha Rhino 450, YXR45F repair manual Preview image 1
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2006-2009 Yamaha Rhino 450, YXR45F repair manual

Models covered in this manual:

Rhino 450, YXR45F / Yamaha Motor Corporation, Ltd

  • 2006 Yamaha Rhino 450, YXR45F
  • 2007 Yamaha Rhino 450, YXR45FW
  • 2008 Yamaha Rhino 450, YXR45FXL
  • 2009 Yamaha Rhino 450, YXR45FYR

Serial numbers:

  • 2006: 5Y4AJ20Y86A000001 through 5Y4AJ20Y86A001000
  • 2007: 5Y4AJ20Y17A000001 through 5Y4AJ20Y17A007500
  • 2008: 5Y4AJ20Y38A000001 through 5Y4AJ20YX8A011000
  • 2009: 5Y4AJ20Y89A000001 through 5Y4AJ20Y59A006750

Engine: 421 cc / 25.7 ci, Single-Cylinder, Four-stroke, 1 cylinder, Liquid / Oil cooled, Single Overhead Camshaft, 84.5 x 75 / 2.96

File specifications

File size: 21.10 MB
File type: PDF
Language: English
Pages: 462

Printable: Yes
Estimated download time: 0.43 Minutes
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Product Information

Table of contents

GENERAL INFORMATION

  • Vehicle Identification
    • Vehicle Identification Number
    • Model Label
  • Important Information
    • Preparation for Removal Procedures
    • Replacement Parts
    • Gaskets, Oil Seals, and O-Rings
    • Lock Washers/Plates and Cotter Pins
    • Bearings and Oil Seals
    • Circlips
  • Checking of Connections
  • Special Tools

SPECIFICATIONS

  • General Specifications
  • Engine Specifications
  • Chassis Specifications
  • Electrical Specifications
  • Tightening Torques
    • Engine Tightening Torques
    • Chassis Tightening Torques
  • Lubrication Points and Lubricant Types
    • Engine
  • How to Use the Conversion Table
  • General Tightening Torque Specifications
  • Coolant Flow Diagrams
  • Oil Flow Diagrams
  • Cable Routing

PERIODIC CHECKS AND ADJUSTMENTS

  • Introduction

  • Periodic Maintenance/Lubrication

  • ENGINE

    • Adjusting the Valve Clearance
    • Adjusting the Idling Speed
    • Adjusting the Throttle Cable
    • Adjusting the Starter Cable
    • Checking the Spark Plug
    • Checking the Ignition Timing
    • Measuring the Compression Pressure
    • Checking the Engine Oil Level
    • Changing the Engine Oil
    • Cleaning the Air Filter Elements
    • Checking the Coolant Level
    • Changing the Coolant
    • Checking the Coolant Temperature Warning Light
    • Checking the V-Belt
    • Cleaning the Spark Arrester
  • CHASSIS

    • Adjusting the Brake Pedal
    • Adjusting the Parking Brake
    • Checking the Brake Fluid Level
    • Checking the Front Brake Pads
    • Checking the Rear Brake Pads
    • Checking the Brake Hoses and Brake Pipes
    • Bleeding the Hydraulic Brake System
    • Adjusting the Select Lever Shift Rod
    • Adjusting the Brake Light Switch
    • Checking the Final Gear Oil Level
    • Changing the Final Gear Oil
    • Checking the Differential Gear Oil
    • Changing the Differential Gear Oil
    • Checking the Constant Velocity Joint Dust Boots
    • Checking the Steering System
    • Adjusting the Toe-In
    • Adjusting the Front Shock Absorbers
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